Posts by Hunter Brankamp
Think about your company’s manufacturing operation.
Now, think about fixing your adhesion problems simply by knowing a single number…
What do both of these statements about surface adhesion have in common?[spacer height=”15px”]
- “We need to measure surface quality of the teeth on a gear to make sure the coating stays on.”
- “We need to make sure the coating on our tubing is uniform, but we can’t measure a curved surface with our current surface testing method.”
Adhesion failure in manufacturing is an opportunity in disguise for exceptional business growth…if you do the work to understand the why behind your failures.
“We need to be solvent wiping our aluminum before it’s coated/painted/sealed/insert adhesion-intensive process here.”
Technically, that’s correct…you should be.
But is that understanding enough?
What could happen in 10 minutes?
Well, if you work to improve a manufacturing operation, you know that means quite a bit…
Manufacturer’s who paint, print, bond, coat, or seal have been left in the dark when searching for answers to solving their adhesion problems but…
There’s a light at the end of the tunnel.
In our last blog post, we explained the most common mistake manufacturers still make when it comes to solving their adhesion problems in manufacturing.
To summarize this dilemma, we posed a question on our LinkedIn page that revisited one manufacturer’s struggle to solve peeling paint in their operation, but the main objective was to solve a common manufacturing problem, with a not-so-common solution…
Answer: If the manufacturers below had looked to the material surface itself to solve their surface adhesion problems, tens of thousands of dollars and hundreds of production hours could have been saved. But, how we do know that?
Water break testing. Dyne pens. Goniometer. No method at all.
The search for a reliable, repeatable, objective method (i.e. not based on opinion) for measuring surface readiness in manufacturing was a search all too common among our current customers, and these methods are the most commonly tried and (formerly) used among them.
Achieving great adhesion in manufacturing comes down to surface preparation (we call it “Clean to a Number”) and optimal surface prep is the difference between an average product…and an industry-leading one.
But getting there means having an objectively quantified understanding of the top 3 molecular layers of your material surface.
Did we just say “top 3 molecular layers?”
On May 21-24, BTG Labs heads back to Long Beach, CA but this time for the SAMPE 2018 Conference & Exhibition.
Recently in Long Beach for AeroDef, one of the aerospace and defense industries’ most widely recognized conferences, BTG Labs now contributes to this tradeshow that features “the latest technologies and research advancements in the industry.” Maybe you’ve heard of a little instrument called The Surface Analyst?
New industry buzzword?
Or a new generation of process and quality control?