Category Archives: Film & Flexible Packaging
This Tuesday, December 11 at 2pm EST we’ll be partnering with Plasmatreat, a developer of surface treatment systems, to present a webinar hosted by Plastics Technology magazine. Dr. Giles Dillingham, BTG Labs’ CEO and Chief Scientist, and Khoren Sahagian, Chief Process Engineer and Applications Manager to Plasmatreat USA, will discuss the relationship between polymer chemistry and the development of optimal plasma treatment recipes. Plasma treatment is the cutting-edge surface processing technique of polymers for critical adhesion applications. It is increasingly crucial to know how to control this process, know how the chemistry of your surface will affect the treatment and know your target number before and after treatment. Click on the title below to register:
Here’s what you can expect to learn:
1. Basic understanding of parameters that affect plasma treatment of polymers
2. Knowledge of the effects of plasma treatment on polymer surface
3. Basic skills in developing and evaluating plasma treatment processes
4. Tools for controlling plasma treatment processes, in the lab and manufacturing
If you have any questions about surface treatment and unforeseen contaminants that may be interfering with your adhesion process, bring them to the webinar for the Q&A at the end. You can also contact us using the form below and ask about scheduling your free process walk to discover your Critical Control Points and gain total surface quality control.
What is a Critical Control Point?
A Critical Control Point (CCP) is any point in the manufacturing process where the surface condition of a material has the opportunity to change—intentionally or unintentionally—and impact adhesion, in a positive or negative way.
Why should you care about them?
The wait is finally over. Making its world debut at MD&M in Minneapolis, the Surface Analyst XA integrates the power, simplicity and ease of our handheld Surface Analyst directly into the manufacturing process. Now, the most precise surface monitoring technology will seamlessly unify with any production line, magnifying the speed and efficiency of surface quality control.
Autumnal vibes have landed at BTG Labs and along with football-watching, apple-picking, Halloween costume-planning we have an array of opportunities for you to interact with us and learn more about the Surface Analyst.
Partnering with Plastics Technology, BTG Labs held a webinar about a topic that’s attracting a lot of attention.
In the webinar you’ll learn about how blooming can be detrimental to adhesion when bonding, coating, painting and sealing and, in the cases of medical equipment failures, can be a tremendous risk. Dr. Giles Dillingham walks through strategies for detecting, controlling, and avoiding issues associated with blooming using methods like contact angle measurement.
Go here to view the webinar!
Water break testing. Dyne pens. Goniometer. No method at all.
The search for a reliable, repeatable, objective method (i.e. not based on opinion) for measuring surface readiness in manufacturing was a search all too common among our current customers, and these methods are the most commonly tried and (formerly) used among them.
Achieving great adhesion in manufacturing comes down to surface preparation (we call it “Clean to a Number”) and optimal surface prep is the difference between an average product…and an industry-leading one.
But getting there means having an objectively quantified understanding of the top 3 molecular layers of your material surface.
Did we just say “top 3 molecular layers?”
In some industries–including film and flexible packaging–dyne is the primary language. BTG Labs’ Surface Analyst uses water contact angle measurements as a fast easy, objective, and non-destructive alternative to dyne inks.
The main concern we hear from manufacturers is that both the suppliers and the customers speak dyne as their standard.
The answer is the Surface Analyst’s Dyne Mode. This unique feature takes the Surface Analyst’s default contact angle measurement and automatically converts the measurement into a dyne/cm readout, directly on the instrument. This mode allows manufacturers to maintain their investment in the dyne measurement language.
BTG Labs believes in dyne measurements, but not dyne inks. Manufacturers using dyne inks struggle with inaccuracy and subjectivity, leaving much room for error. Furthermore, because of dyne inks’ destructive nature, users can’t measure on the actual part. This leaves dyne inks virtually impossible for testing the part on the factory floor. …Read More
Last week, BTG Labs traveled to Las Vegas for the largest and most comprehensive packaging event in North America: PACK EXPO 2017. BTG Labs Sales Engineers met with leaders of the packaging industry to exchange the latest trends and advances.
The event gave BTG Labs a chance to visit existing customers and learn new applications in the industry.
BTG Labs Sales Engineer, Derrick Merrell was a first-time attendee and was highly impressed by the enormity of the show that included over 30,000 packaging professionals from more than 40 countries.
Sales Engineers Alex Bien and Paul McLean who have attended many PACK EXPO’s, explain that a lot of the major players are high end film and flexible packaging. BTG Labs plays major roles in these industries by optimizing surface critical processes from treatment to printing.
Performing any kind of inspection on small parts can be difficult. When measuring for surface cleanliness, accessing small parts can be even more challenging, especially when measuring on the factory floor.
With the Surface Analyst, measuring surface cleanliness on small parts has never been easier. This handheld instrument is fast, easy, accurate, and non-subjective allowing for precise measurements, right on the factory floor.
With specialized measurement heads and a tether to allow access to small parts, manufacturers can verify surface readiness to bond, paint, clean, coat, print, or seal. The Surface Analyst optimizes manufacturing, repairs, and maintenance. …Read More