Tag Archives: factory floor
Manufacturing a product to withstand the environmental stresses of wind, rain, and sediment is challenging enough. But, when you add saltwater and wave action to the mix, the detrimental threat of corrosion increases significantly. A coating adhesion test is important for quickly testing a surface before spending hours of work, coating and painting the hull just to find out that the surface lacks the adhesive quality enough to withstand the elements.
Anti-corrosive or anti-fouling coatings and protective paints serve to protect ships against those environmental threats.
But, the coating or paint is only as strong as its adhesive quality. If the adhesion fails, the coating or paint chips and the ship becomes vulnerable to corrosion. Failures in the field can be both costly and dangerous.
Ensuring quality adhesion is the key to guaranteeing successful protection. But, how can quality adhesion be achieved? A proper coating adhesion test should be done beforehand to gauge the surface preparedness before painting or coating occurs.
In some industries–including film and flexible packaging–dyne is the primary language. BTG Labs’ Surface Analyst uses water contact angle measurements as a fast easy, objective, and non-destructive alternative to dyne inks.
The main concern we hear from manufacturers is that both the suppliers and the customers speak dyne as their standard.
The answer is the Surface Analyst’s Dyne Mode. This unique feature takes the Surface Analyst’s default contact angle measurement and automatically converts the measurement into a dyne/cm readout, directly on the instrument. This mode allows manufacturers to maintain their investment in the dyne measurement language.
BTG Labs believes in dyne measurements, but not dyne inks. Manufacturers using dyne inks struggle with inaccuracy and subjectivity, leaving much room for error. Furthermore, because of dyne inks’ destructive nature, users can’t measure on the actual part. This leaves dyne inks virtually impossible for testing the part on the factory floor. …Read More
Watch BTG Labs’ latest video and learn how to gain total surface quality control with surface preparation with the push of a button. This video offers a way to better understand and optimize control of critical surface processes, ultimately giving manufacturers the ability to engineer a stronger product.
The video features Lead Sales Engineer Lucas Dillingham demonstrating the Surface Analyst’s fast, easy, accurate and non-destructive surface cleanliness measurements that can be taken in real-time, on the factory floor.
In seconds, the Surface Analyst reveals how ready a surface is prior to processing. Watch Lucas take multiple measurements across the surface of an engine casing post surface preparation. The water contact angle measurements, which directly correlate with surface cleanliness, show the level of cleanliness achieved by the surface preparation. The Surface Analyst reveals not only surface preparation success, but also uniformity of the treatment.
The competitive nature of the automotive industry requires manufacturers to engineer the ideal product; failures, no matter how small, are unacceptable and can bring heavy consequences.
A particular problem that plagues automobiles is condensation collecting on the inside of headlights. High performance automotives must not only perform well mechanically but must also maintain an exceptional aesthetic. Water droplets condensing on the insides of headlights are unappealing and unacceptable to consumers.
In order to prevent that condensation, manufacturers use an invisible coating on the inside of polycarbonate headlight lenses called anti-fog.
This coating is applied via spray application which can be difficult and inconsistent due to several variables: low energy mold releases left on the surface; environmental contaminants; contaminants from handling; uneven spray application; and incorrect coating solutions.
Performing any kind of inspection on small parts can be difficult. When measuring for surface cleanliness, accessing small parts can be even more challenging, especially when measuring on the factory floor.
With the Surface Analyst, measuring surface cleanliness on small parts has never been easier. This handheld instrument is fast, easy, accurate, and non-subjective allowing for precise measurements, right on the factory floor.
With specialized measurement heads and a tether to allow access to small parts, manufacturers can verify surface readiness to bond, paint, clean, coat, print, or seal. The Surface Analyst optimizes manufacturing, repairs, and maintenance. …Read More
Challenges often arise when verifying critical surface processes on the factory floor when measuring hard to reach areas and varying angles. The Surface Analyst conquers those challenges with the unique ability to measure on vertical surfaces, which include assembled parts and hard to reach spots. This allows for easier surface analysis on the factory floor.
A few examples of the Surface Analyst’s ability to measure on vertical surfaces on the factory floor:
- Airplane wings prior to bonding, painting, and repair
- Canopy of jet fighters after cleaning
- Wind turbine blades prior to bonded repair
- Silkscreen bottles post flame treatment
- Ship hulls prior to painting and bonding
- Interior of automobile headlights prior to application of anti-fog coating
- Windshield bond lines prior to sealing
- Class A paint surface for decals applications and reapplications
- Measuring appliances after metal cleaning and prior to power coating