Tag Archives: Printing
Of all the challenges manufacturers face, creating and optimizing critical surface processes for various materials can be very difficult. Traits such as location, size, shape, and texture can add to the challenge. The success of any critical surface process requires an in-line, fast, easy, and accurate verification method.
That’s why more and more manufacturers are turning to the Surface Analyst. Whether it’s bonding, painting, printing, cleaning, coating, or sealing, BTG Labs’ Surface Analyst optimizes critical surface processes and monitors surface treatment on virtually any surface so the product is guaranteed to deliver.
BTG Labs engineered the Surface Analyst to adapt to any application directly on the factory floor. Patented Ballistic Deposition deposits a stream of micro-droplets on the surface; these micro-droplets contain kinetic energy which allows the drops to overcome various textures and different angles without interfering with measurement accuracy. The drop size can also be adjusted so that measurements can be taken on any sized surface from a giant wind turbine to a minuscule medical catheter.
Performing any kind of inspection on small parts can be difficult. When measuring for surface cleanliness, accessing small parts can be even more challenging, especially when measuring on the factory floor.
With the Surface Analyst, measuring surface cleanliness on small parts has never been easier. This handheld instrument is fast, easy, accurate, and non-subjective allowing for precise measurements, right on the factory floor.
With specialized measurement heads and a tether to allow access to small parts, manufacturers can verify surface readiness to bond, paint, clean, coat, print, or seal. The Surface Analyst optimizes manufacturing, repairs, and maintenance. …Read More
There’s nothing like arriving at the course on a fresh spring morning. The sun is low, casting long shadows across the green mounds, foggy rays bring hints of warmth, a fresh, dewy smell fills the air, and everything is the most vivid green of the year.
It’s time to get out the bag, polish the clubs, and maybe replace the grips. The courses are meticulously manicured. The weather is warming. It’s spring and we’re in the midst of golf season.
Whether it’s a tournament or a casual round with a buddy, relying on your equipment is reflexive. Although, mishaps do occur—grips slip, shafts bend, and balls lose their print—top golf manufacturers use the Surface Analyst to produce a reliable product that will hold up all season long. …Read More
Roosevelt University, a liberal arts college in the Loop of downtown Chicago perfectly contrasts antiquated and contemporary architecture. Roosevelt’s first venue, constructed in 1889 just in time for the World Fair, is 17 floors of beautiful Art Nouveau structure. The Auditorium Building encompasses ornate railings and scaffolding, topping off with a regal library and a lofty tower overlooking Grant Park. However, because of its age, the Auditorium Building demands constant attention and is inefficient in the frigid Chicago winters and hazy summers.
Their new building, the Wabash Building, erected in 2012 is just the opposite. Its 32 towering floors of curved glass superintends the Auditorium Building, arriving amongst the structural giants of Chicago. Illustrating the epitome of modern design, this highly efficient, state of the art structure is LEED certified.
When looking up at the two buildings, old charm vs new-age sleek, the phrase comes to mind: they just don’t make things like they used to. But, there’s necessity behind this. As the global population rises, infrastructure becomes denser, and resources become scarce, engineers concentrate on building smarter. Designing a building that spares no expense—in terms of efficiency in operation and manufacturing of these smarter materials—is pivotal. This all begins in the research and development lab and extends to the manufacturing floor. Materials and processes are developed to allow for more efficiency in both the production of materials and the final construction. Guaranteeing bonds will hold; paint, print, and coatings will stick; seals will persevere; and cleaning processes will clean effectively is crucial to manufacturing a product that will withstand stresses of any structure.
That is why more and more manufacturers are turning to the Surface Analyst™. This hand-held instrument ensures any surface is ready for effective bonding, coating, cleaning, sealing, printing, or painting. The ability to verify and quantify critical surface processes on the manufacturing floor is the keystone to efficient manufacturing and smarter structures.
A high-grade window manufacturer, for example, uses the Surface Analyst to verify plasma treatment on vinyl window frames prior to sealing. This guarantees the windows will efficiently heat or cool a structure while also withstanding the elements of rain, wind, and snow. …Read More
It’s Opening Day in Cincinnati, Ohio! Now this isn’t just any season opener, Opening Day in Cincinnati is an unofficial city holiday. Downtown is painted red as people gather for the 98th Opening Day Parade and celebrations around town. Offices slow down and desks are empty in schools. Today, Cincinnatians are gearing up for the hometown Reds’ game against the Phillies. We don our red, grab our game day snacks, and pray for fair weather.
Buy me some peanuts and cracker jacks
Manufacturers working with metal and worrying about metal performance are all too familiar with the obstacles that come along with coating, painting, bonding, printing, or sealing it. While the uses of metal in manufacturing are countless and exist in numerous industries, the common denominator is ensuring the appropriate surface cleanliness prior to surface critical processes to guarantee successful adhesion. Common surface cleanliness gauges—dyne inks and water break—are subjective and do not offer quantitative results. Water break can be messy and time consuming and dyne is destructive to the part and dangerous to the user. While these methods can offer some insight into surface cleanliness, they are less than ideal.
BTG Labs Surface Analyst is a fast, easy, accurate, and non-destructive surface cleanliness gauge that tells the user right on the manufacturing floor how prepared the surface is to bond. This hand-held instrument improves surface processes and guarantees a bond will stick. Numerous manufacturers in industries such as consumer goods, automotive, and aerospace, have implemented the Surface Analyst in their specifications to improve their critical metal surface processes. …Read More
Webinar: Measuring Surface Energy in Manufacturing and Repair of Composites to Assure Quality of Bonded Interfaces
Thu, Jun 9, 2016 2:00 PM – 3:00 PM EDT
This interactive tutorial provides a comprehensive look at common industry practices, including typical surface preparation methods for composites and an overview of the basic scientific principles involved in measuring surface energy and how it relates to material performance in manufacturing and repair. This presentation will focus on universal methods and techniques used to measure and achieve durable and consistent surface preparation in manufacturing across all industries. Ensuring surface condition and consistency is a vital component for guaranteeing success in sealing, coating, bonding, painting, printing or cleaning.
- Common surface preparation methods and techniques for composite substrates.
- What is surface energy and why is it important to maintain and understand it in manufacturing.
- How to measure surface energy in a manufacturing or repair environment.
- Using surface energy measurements to modify surface energy, determine process optimization, and perform quality assurance.