Tag Archives: sanding
Manufacturers often encounter a similar puzzle, when cleaning invisible contaminants from a surface, how do you know when the surface is clean; how clean is clean enough? This is a common question that manufacturers ask when preparing their surfaces for bonding, coating, sealing, printing or painting. Until now, there hasn’t been an objective and reliable way to answer this question. Successfully cleaning a surface directly correlates to the adhesive ability of the surface. In order to get something to stick reliably the surface must be clean. How we define that parameter is different for a variety of materials.
For example, you clean your car differently than you clean your dishes. Why? Because a car rides on the road through rain, smog, dirt, maybe mud, and the other is a vehicle for your food.
At BTG Labs, our answer to the “clean enough” question is, “Depends on what you’re doing.” There are dozens of critical surface preparation processes that exist for a number of different applications. A handful include:
- Flame treatment on polypropylene bumpers prior to painting
- Plasma treatment on PET catheters prior to coating
- Hand sanding and solvent wiping on aircraft nut plates before adhesively bonding to composite
- Grit-blasting titanium golf clubs in preparation of bonding to composite
- Corona treatment on film for packaging prior to metallization, lamination, or coating
Manufacturers working with metal and worrying about metal performance are all too familiar with the obstacles that come along with coating, painting, bonding, printing, or sealing it. While the uses of metal in manufacturing are countless and exist in numerous industries, the common denominator is ensuring the appropriate surface cleanliness prior to surface critical processes to guarantee successful adhesion. Common surface cleanliness gauges—dyne inks and water break—are subjective and do not offer quantitative results. Water break can be messy and time consuming and dyne is destructive to the part and dangerous to the user. While these methods can offer some insight into surface cleanliness, they are less than ideal.
BTG Labs Surface Analyst is a fast, easy, accurate, and non-destructive surface cleanliness gauge that tells the user right on the manufacturing floor how prepared the surface is to bond. This hand-held instrument improves surface processes and guarantees a bond will stick. Numerous manufacturers in industries such as consumer goods, automotive, and aerospace, have implemented the Surface Analyst in their specifications to improve their critical metal surface processes. …Read More
The utilization of composites increases daily in manufacturing as more ways in which to use this advanced material are discovered. Composite is a smart material that provides a lighter weight and stronger product. This advanced material is being used in many different industries, from consumer products like bicycle frames to airplanes. Yet, because the strength is held in the fibrous matrix of the material, composites must be adhesively bonded together as traditional mechanical fasteners can break the fibers and compromise the material’s integrity.
To guarantee these bonds, BTG Labs’ Surface Analyst™ precisely, accurately, and quantifiably measures the surface’s readiness to bond. BTG Labs’ experience in the field of composites reaches back to the genesis of the Surface Analyst when the USAF turned to the company to engineer a hand-held surface energy measurement device for composite bonding of aircraft. Since then, the Surface Analyst’s composite applications continue to increase and span into many more industries.
Surface Analyst Applications Examples for Bonding, Coating, Sealing, and Painting Composites
- Aerospace: satellites, aircraft, and spacecraft
- Sports and Recreation: sporting equipment
- Automotive: structural components, drive shafts, interior parts
- Medical Device: prosthetics, repair equipment, tubing
- Marine: structural frames and components, fiber glass applications
- Renewable energy: wind turbines, fuel cells, marine turbines, power transmissions, solar panels
- Construction: architectural, fiberglass, bridges, infrastructure, housing, refurbishing